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Energy recovery solutions

By capturing and reusing waste heat or energy from various processes, our solutions increase overall energy efficiency, reduce operational costs, and minimize environmental impact. These solutions are particularly valuable in energy-intensive industries systems where substantial energy savings and emissions reductions can be achieved. Energy recovery can ba simple 1 heat exchanger solution or a complex sector-coupling system.

Heat recovery from cooling system
  • Economical

    Ensure a positive impact on your bottom line through reduced operational expenses

  • Improved efficiency

    Enhance operational efficiency and optimize resource utilization by reusing waste heat or energy

  • Ecological

    Minimize the carbon footprint and support eco-friendly practices

  • Regulatory compliance

    Adhere to stringent environmental regulations, ensuring compliance

  • Smart energy solutions

    Our energy recovery solutions represent smart and adaptive approaches to energy management

Spirax Sarco
Vahterus OY
Kelvion Thermal Solutions
Oilon burners and industrial heat pumps
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Our expertise

  • Heat recovery from cooling system

    Industrial cooling systems include various possibilities to catch waste heat that is in normal conditions ventilated to atmosphere either through dry-coolers or cooling towers located on the roof of building. Instead of using direct electrical energy-driven cooling equipment, why not use a heat pump so that the recovered heat can be used in building heating, domestic hot water or somewhere else directly in the production. Heat recovery from cooling system

  • Heat recovery from condensate system

    One of the most common mistake a steam system operator does, is not using the full potential of condensate. When allowing condensate to drain directly to the drainage, we automatically loose the energy and effort we have put into it. Condensate = water, energy, water treatment chemicals and salts, service. Do not allow this highly resourceful process leave your factory. Besides just re-using by returning condensate, there are also alternative ways to capture all excess heat contained – recovering flash steam from condensate, using the thermal energy from contaminated condensate and many more.

    Heat recovery from condensate system

  • Heat recovery from waste steam

    When pressurized condensate is released to lower pressure, for an example atmospheric pressure, it will start to evaporate meaning you will now have both condensate in liquid form and steam in gasous form in the pipeline or in a vessel. Typically this flash steam is vented through ventilation piping but it does not have to be like this. There is a possibility to catch this steam and send it back to the system – this can be done using a heat exchanger, a special flash steam condenser or many more options.

  • Heat recovery from flue gas system

    We can offer different solutions to catch waste heat in flue gases before entering the chimney. This can be done either with a simple econmizer or exhaust gas boiler. Flue gas economizer is basically a special heat exchanger solution that is design to fit your specific needs – room requirements, existing boiler and burner construction and design, materials in use and process where to put the heat.

    Economaizers can be installed to a steam boiler and as well as a hot water boiler. Economizer can be done in different phases, meaning that even if you already have ‘hot eco’ available, there is always room for more.

    Flue gases can be lowerer even up to 40°C, capacity vise there is no restrictions.

    Heat recovery from flue gas system

  • Heat recovery from air compressors

    Most of industries use compressed air to run actuators and operate directly the processes. Air compression system uses lots of electrical energy and during the process there is created lot’s of excess heat that is not used smartly. Usually the waste heat from compression process is cooled down outside using atmosphere air using either dry coolers or cooling towers. There is a solution how to send the excess heat from compressor oil or air back to the factory – using this to preheat the process, rooms of factory itself or hot domestic water.

    Heat recovery from air compressors

  • Heat recovery from combination of production processes

    Heat recovery can be something very simple and coming straight from the process of your specific industry. It is quite everyday life in a factory when simultaneously there is a need for preheating, main heating and cooling cycles for the product. Why not put the entire process work together smartly and efficiently? Why not use the waste energy in the product cooling phase by pre-heating some other part of the process? All of this is very case-dependant and needs to be tailor-design with each case but in general the mindset of this is to create a unique solution in the means of sector-coupling inside the factory.

    Heat recovery from combination of production processes

Key benefits in favor of smarter and more effective energy management

As engineers, we enjoy working with innovative solutions that revolutionize energy utilization, fostering positive transformations in operational performance and environmental responsibility. Consider the numerous benefits of incorporating energy recovery solutions into your practices.

  • illustration Energy security

    By diversifying energy sources and reducing their dependence on the grid, industries can increase their energy security and resilience.

  • illustration Process efficiency & cost savings

    Energy recovery solutions offer significant cost savings by efficiently capturing and utilizing waste heat, reducing reliance on external energy sources, lowering operational expenses, and increasing competitiveness. This optimization positively impacts the reliability and productivity of production processes.

  • illustration Versatility & customization

    Energy recovery solutions cater to a wide range of industries, offering versatile applications from building heating to production processes. Their tailor-designed nature allows for unique and efficient sector-coupling solutions, addressing the specific needs of each case and industry.

  • illustration Resource optimization

    Efficient utilization of condensate, waste steam, flue gases, and excess heat from air compressors enhances resource optimization, ensuring that valuable water, energy, and chemicals are not lost but reused effectively.

  • illustration Compliance & environmental impact

    Decreasing energy waste reduces greenhouse gas emissions and environmental impact, aligning with sustainability goals and regulations. Many industries face regulations and emissions targets that energy recovery solutions can help meet.

  • illustration Competitive advantage

    Adopting energy-efficient practices and technologies can enhance a company's reputation and attractiveness to environmentally conscious customers and investors.

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Our references

Our team of experienced engineers provides tailored solutions for your industry’s requirements. Take a closer look at our energy recovery projects by industry. Or see all our expertise and projects.

We're here to support you every step of the way, whether it's auditing, building a system, or offering 24/7 response to failures if needed
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    System Audit

    Audits are tailored to your process or application and your budget. We analyze whether your systems are properly sized, configured, and tailored to your processes.

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    Process Engineering

    A well-designed system meets your industry's needs. Our engineers will formulate a plan to enhance efficiency and reliability. Our focus is on delivering quality products that ensure longevity and savings over time.

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    Project Management and Realization

    Our experienced team will arrange everything necessary to deliver the agreed solution on time. This includes construction, equipment transport, on-site installation, and commissioning.

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    Maintenance

    Regular maintenance prevents future problems and allows you to quickly resolve any issues that arise. Our 24/7 breakdown response ensures your business runs uninterrupted.

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